PCR Materials

What is PCR (Post-Consumer Recycled) Plastic?

Post-Consumer Recycled resin, often referred to as PCR, is material that is made from the items that consumers recycle every day, such as plastic bottles (ex. beverage bottles, shampoo bottles, mineral water bottles, laundry detergent bottles), cardboard boxes, paper, and aluminum.

These materials are usually collected by local recycling procedures then shipped to recycling facilities to be sorted into bales, based on the material.

The bales are then reprocessed into new PCR resin then molded into new finished products, including packaging.

Why Do We Develop PCR Packaging?

With the European Union’s 2050 carbon neutrality goal, countries around the world have started joining the global movement toward net-zero emissions and carbon reduction. Taiwan is also actively participating in this shift.

In the UK, the government has significantly increased the Plastic Packaging Tax (PPT) to £223.69 per tonne starting April 1, 2025, for packaging that contains less than 30% recycled content. This is a continued rise from £217.85 in 2024 and £200 in 2022. The tax applies to manufacturers or importers handling over 10 tonnes annually, with the clear aim of encouraging the use of Post-Consumer Recycled (PCR) materials by penalizing low-recycled-content packaging.

As a leading PCR plastic packaging manufacturer, Living Fountain provides ready solutions for the UK market. We offer plastic bottles, trigger sprayers, and dispensing pumps that include 30% or more PCR, ensuring full compliance with the UK tax exemption threshold.

Related Reading: How Choosing PCR Plastic Packaging Can Benefit Your Business.

PCR and Sustainability in Taiwan

In 2022, Taiwan’s Environmental Protection Agency held a draft discussion titled: "Promoting Recycled Plastic Products for Non-Food Contact". The meeting brought together manufacturers of cosmetics, detergent products, and recycled materials. A target was proposed to include at least 25% recycled content in packaging containers by 2025, increasing to 35% by 2030. This initiative aligns with Taiwan’s efforts toward sustainable development and net-zero carbon emissions.

Living Fountain also supports the Taiwan Renewable Energy Initiative, promoted by the Greenpeace Foundation. Aligned with the spirit of RE100, this program encourages companies to develop and use renewable energy while highlighting manufacturers who adopt PCR materials to produce green packaging.

The Role of Plastic: A Shift in Perspective

Plastic is light, durable, and widely used in packaging for household appliances, medical supplies, and other daily necessities. However, its low cost and accessibility have led to overuse and improper disposal, causing plastics to be seen as a major environmental threat.

This negative perception has prompted many environmental policies to ban plastic in favor of alternatives like paper products, which are not always more eco-friendly.

Rather than avoiding plastic altogether, we should focus on using better plastic materials. By choosing high-quality plastic, promoting reusability, extending product lifespan, and integrating materials back into the recycling system, we can reduce environmental impact effectively.

Our Commitment to Circular Plastic Economy

Through the promotion of PCR, Living Fountain is leading industry partners to join the green plastic recycling loop. Together, we strive to advance plastic justice transformation, raising public awareness of sustainable plastic use and driving forward the future of green packaging.

The Journey of PCR: From Waste to Resource

How Are These Things Recycled?

The used plastic containers collected from shopping malls, communities, schools, and other regional agency, and then shipped to recycling facilities to be sorted and compressed into bricks based on materials.

How Does Recycled Plastic Become PCR Material?

rPP, rPE: Used PP and PE containers are collected by recycling programs then go into remanufacturing process. The steps are as follows:

  1. Unpacking: Plastic products will be compressed and packed before being sent to the recycling plant, so after being sent to the recycling plant, they will first be unpacked.
  2. De-labeling: Remove the labels on the recycled products through the machine.
  3. Crushing: Crushing the recyclables into large pieces.
  4. Cleaning: Clean these large pieces.
  5. Crushing: Break large pieces into smaller pieces.
  6. Floating: remove impurities from small pieces.
  7. Dehydration: Dry the small pieces.
  8. Granulation: Granulate, filter, and remove impurities.

rPET: Used PET containers are collected by recycling programs then go into remanufacturing process. The steps are as follows:

  1. Unpacking: Plastic products will be compressed and packed before being sent to the recycling plant, so after being sent to the recycling plant, they will first be unpacked.
  2. De-labeling: Remove the labels on the recycled products through the machine.
  3. Crushing: Crushing the recyclables into large pieces.
  4. Cleaning: Clean these large pieces.
  5. Crushing: Break large pieces into smaller pieces.
  6. Floating: remove impurities from small pieces.
  7. Dehydration: Dry the small pieces.
  8. Recycled plastic material: Secondary plastic materials are made, then delivered to a factory to be produced.

What Does PCR Plastic Include?

Common plastic materials like PET, PP, and PE can be recycled after consumers used; they are then made into recycled plastic resin.

What Are the Characteristics of PCR Plastic Products?

  • The color of the bottle/accessories is more yellowish or darker.
  • There are small black spots on the surface of the bottle/accessories.
  • Strength is slightly weaker than new material but does not affect function.
  • The recycling symbol remains the same, and the application to food-grade packaging must be approved before using it.

What is The Application of PCR Plastic?

PET is one of the most produced, used, and recycled plastics.

After consumers use PET material, the manufacturers recycle, clean, separate, slice, and spin the PET, and finally convert it into meltable rPET materials for remanufacturing into packaging, clothes, shoes, and other textiles. It is a relatively cheap, clean, and low-chemical material.

The Food and Drug Administration of Taiwan takes standards of advanced countries such as the United States and the European Union as a sample. In May 2022, it announced the "Operation Process for the Suitability Application of RPET Packaging ". The brand can submit the safety assessment application to the authorities. After the review is passed, brand can use rPET materials to produce food containers and packaging.

Using rPET can not only keep plastics away from oceans and garbage mountains, but also reduce the consumption of energy and oil resources, as well as reduce carbon dioxide emissions, bringing more possibilities and potential for sustainable recycling.

Other recycled materials, such as r-PP and r-PE, can also be used in dispensing pumps or bottles for face, body cleaning, and detergent products. Many well-known brands, such as P&G, Unilever, Johnson & Johnson, Kao, and O'right have chosen recycled materials.